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| Selling Leads: Ultrasonic welding machine
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Date Added: 09/11/2011
Last Updated: 09/11/2011
Expiry Date: 09/08/2021
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HK KEEPLEADER LTD is specialized in high frequency welding machine, ultrasonic welding machine, ultrasonic cleaning machine and various packing machine
Ultrasonic welding machine directs high-frequency vibrations at two components, which are clamped together, this creates a rapid build up of heat that produces a weld, or bond, in only a few seconds without significant melting of the base materials, for bonding synthetic textiles or filter media, the fabric passes under a horn, which directs the ultrasonic vibrations through the layers, the materials are heated up and fused together, making a finished seam or sealed edge, CD/DVD sleeve making machine is a good example
Ultrasonic welding machine has good features, no adhesives or consumables-such as solder or thread are needed, the weld or bond is produced quickly, usually in two to four seconds, without heating the surrounding area, ultrasonic welding is environmentally friendly, produces no waste and it economical to use
Ultrasonic welding is often used in industry field, apparel, appliance, automotive, electronics, filtration, home furnishing, medical, and packing are just some of the industries that can utilize ultrasonic welding, ultrasonic welding machine also can comply into production line, for example, ultrasonic geogrid welding machine, which have many welding heads, of course, ultrasonic welding machine can be stand-along units, just need to connect with your air compressor (1HP or 2HP)
Ultrasonic welding machine has its main components: power box/ultrasonic generator, which convert line power to the high frequency and high voltage needed by the transducer; ultrasonic transducer, containing piezoelectric crystals, which changes the incoming high frequency electrical signal to the mechanical vibration; ultrasonic booster, which transmits the vibration energy and increases its amplitude; ultrasonic horn, which delivers the vibration energy to the welding area; ultrasonic anvil or nest, which supports the welding parts to be welded
The studies prove ultrasonic welding to be safe and reliable, in a few cases, there may be a problem with excessive noise caused by ultrasonic vibration. In situations where noise level exceed OSHA limits, the problem can be remedied by installing an enclosure and/or by using personal hearing protection
HK KEEPLEADER is made-to-order manufacturer, the engineers can work with customer to produce the best version of an ultrasonic machine or customer tooling for required specifications, ultrasonic welding machine only can disturb very sensitive computerized device installed nearby, but very rarely, it may be necessary to suppress EMI emissions
HK KEEPLEADER encourages customers to send in parts for the material, by which to provide welding samples and recommend the best unit in need, actually speaking, ultrasonic welding machine has many sides of factors in need of consideration in advance, for example, the wall thickness of welding parts, ultrasonic welding line, the design of welding line, the welding material
Ultrasonic plastic welding machine (ultrasonic welder), weldable thermoplastic resins can be categorized as amorphous or crystalline, weldable amorphous resins include: Polycarbonate, Polyphenylene oxide, polystyrene, ABS, polyetherimide, acrylic, and polysulfone. Weldable CRYSTALLINE materials include: thermoplastic polyester, nylon, acetal, polyethylene, polyphenylene sulfide, and polypropylene. There are limited number of dissimilar, amorphous thermoplastics can be welded together (e.g., ABS and polycarbonate). Melt temperature difference for dissimilar materials can’t be greater than 50° F. Flame retardants can affect the weld by reducing the strength of the bond. In such cases, “overwelding” can sometimes be the solution. This involves utilizing a higher amplitude machine or a slightly longer weld time to create a sufficiently strong bond.
An acceptable amount of glass contact for ultrasonic welding is necessary of plastics, Up to 20% is preferred. However, adequate welds can sometimes be achieved with up to 30% glass filler.
Ultrasonic welding machine usually need ultrasonic welding line, so-called “energy director” approach in used for many joints, this requires a triangular projection be used on one of the pieces being joined and placed where the melting initiates, for leakt-tight joints and some semi-crystalline parts, a share joint is recommended, a shear joint requires some interference between the parts to be welded. As the parts are ultrasonically heated and compressed, one part “shears” softened plastic from the other.
Ultrasonic welding machine (ultrasonic lace sewing machine) also can seal and cut nonwoven/textiles, material may be 100% synthetic or blends with up to 40% natural fibers. Acrylics, acetates, polyester, nylon, polypropylene, spandex and PVC are all suitable for bonding or cutting. In general, the higher the synthetic content, the easier it is to cut and seal with ultrasonic energy. Nonwovens including felted filter media are especially suited for ultrasonic bonding, many dissimilar materials can be bonded together. Melt temperature difference for dissimilar materials can’t be greater than 50° F.
Ultrasonic welding machine has rotary/continuous ultrasonic bonding and stationary/traversing methods, the rotary method works like a sewing machine and produces a continuous seam or pattern, the friction between fabric, pattern roller and ultrasonic horn is greatly reduced if both sides rotate instead of having the roller rotate on a stationary horn, HK KEEPLEADER LTD also has portable ultrasonic spot welder, which can do spot welding, the welding size is 1mm up 15mm, the ultrasonic power is 150w up 800w
Stationary ultrasonic welding machine has 15 khz and 20khz, the ultrasonic power is 1000w up 4200w, has split type, table top type and cabinet type
Ultrasonic plastic welding machine (ultrasonic welder), please remember renowned brand “keepleader” |
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Company Information
(HK KEEPLEADER LTD) |
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Company Profile: |
HK KEEPLEADER LTD is made-to-order manufacturer, of ultrasonic cleaning machine, ultrasonic welding machine, high frequency welding machine, and various packing machine HK KEEPLEADER LTD have over 30 staffs, 6 engineers in of them, work with sales representative to find a good solution for customized design, since establishing in 2009, the products has already sold to North America, European countries, Asian countries, African countries and middle east countries, have new model born every month with endless improvement, which lie in the joy of achievement and in the thrill of creative efforts Ultrasonic cleaning machine: single tank ultrasonic cleaning machine and multistage ultrasonic cleaning machine grouped in, ultrasonic golf club cleaner, ultrasonic blind cleaning machine is a practical application for single tank ultrasonic cleaning machine, vapor degrease listed in multistage ultrasonic cleaning machine Ultrasonic welding machine: has ultrasonic plastic welding machine and ultrasonic metal welding machine, portable ultrasonic spot welder, ultrasonic lace sewing machine, CD/DVD sleeve making machine in the group of ultrasonic plastic welding machine, ultrasonic brass tube end sealing machine and battery electrode welding machine in the group of ultrasonic metal welding machine High frequency welding machine: high frequency PVC bag forming machine, high frequency tarpaulin welding machine, high frequency canopy, awning, sunshade, sunblind welding machine, high frequency car cover, truck cover welding machine, high frequency Billboard welding machine, high frequency stretch ceiling welding machine, high frequency outdoor tent welding machine,high frequency induction heating machine, high frequency embedding machine, high frequency inflatable products welding machine, and high frequency car pad embossing machine and etc in the lists of this group Packing machine: blister packing machine, vacuum packing machine, skin packing machine Please remember renowned brand “keepleader” THE ADVANTAGES OF KEEPLEADER LTD Has accumulated rich experience in Manufacturer by over ten years Self-owned workshop and professional process equipment Implementation of ISO9001:2000 quality management system Independent operation of logistic, Sales, and Service Center Professional managers, Co-ownership, liability partnership Adopting Advanced ERP managing system Resource sharing, information optimal configuration Information can be tracked, responsible for each staffs, accountability THE ADVANTAGES OF SHENZHEN KEEPLEADER LTD Having adequate information resources Contract to person processing center and assembling center Specific Division, Refinement of operation, Facilitate the process of Continuous improvement The products CE, RoHS certificated Independent Market and technology development department Having complete quality control process Owning advanced machining, process, testing equipment OEM and ODM are available High quality downstream supplier chain Having necessary stock for standard products Strategic partnerships, the price and delivery time is protected by privilege All of machine sold have one year guarantee, life-span free technical assistance No-minimum order limited THE ADVANTAGE OF HK KEEPLEADER LTD Has shareholding factory Achieve more complete supply china, by which the resources can be optimal allocation Having engineer, sales, service team to work with the factories, by which quality and service are under control Good managing system, by which we record all of necessary communication by files, let the after-service has complete information All of staffs have over five years experience in their fields The interest of customers are double guaranteed The customers have wide choose, various customized experience can satisfy different application Resources supported by domestic market, but focus on international cooperation Stricter order confirmation, tracking, after-service system Under request from customers, the sales engineers can go abroad for installation, debugging and maintenance at any time CRM System is easy to track back and sort out correspondence for easy after-service Welcome you come to visit our Factory!!! THE PRODUCTS RANGES SHENZHEN KEEPLEADER LTD High frequency welding machine High frequency induction machine High frequency blister packing machine Ultrasonic welding machine Ultrasonic cleaning machine Hot fusing machine Various packing machine Transparent cylinder making machine. >> More |
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Website URL: |
http://www.bridgat.com/u44998 |
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Contact Information |
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Mailing Address: |
Bantian Shenzhen Guangdong 518129 |
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Country: |
China
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Phone Number: |
0086-755-84719778 |
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Fax Number: |
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Contact person: |
Mrs Helen Wang- Send Email Now! |
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